Measuring system for measurement on tools in a machine tool

ABSTRACT

A contactlessly measuring measuring system having a contactlessly measuring measuring device with a light transmitter portion and a light receiver portion, for determining the position of a tool or for determining the longest cutting edge of a rotating tool, wherein an optical lens arrangement for shaping and focusing a light beam from the light transmitter portion to the light receiver portion is associated with the light transmitter portion and/or the light receiver portion, the optical lens arrangement being accommodated in a lens mount, and the lens mount having an inner and an outer sleeve which in each case is cylindrical, at least in sections, and the lens arrangement is inserted into the inner sleeve, which is at least partially enclosed by the outer sleeve, and the lens mount together with the lens arrangement is accommodated in a wall of the light transmitter portion and/or of the light receiver portion.

BACKGROUND

A measuring system for contactless or tactile measurement on tools in amachine tool is described below. These types of measuring systems are tobe used in machine cutting or material-removing machining (for example,milling, turning, grinding, planning, drilling, countersinking, reaming,eroding, and the like), also in combined lathe/milling machines ormilling/turning machines with stationary or rotating tools. Features andproperties of the measuring system are defined in the claims; however,the description and figures also disclose characteristics of themeasuring system and its various aspects.

Prior Art

Previous laser systems for measurement on tools have one or morepneumatic feed and discharge lines for providing sealing air,controlling a passage for laser light, and cleaning the tool, etc. Inaddition, they require electrical lines for providing the power supplyand the operating signals (voltage supply of the control system, laseractivation, measuring signals, etc.). The same applies for tactilelymeasuring measuring systems in machine tools.

Measuring systems of this type are usually installed on a machine tableof the machine tool, inside the working space thereof. To keep theworking space as free as possible or also to avoid creation of areas inwhich the moving tools could collide, in some designs the measuringsystems are also moved into a measuring position situated in the workingspace via a pivoting or linear unit, and after the measuring operationon the tool, are moved back into a parked/neutral position outside theworking space. In simpler variants, the measuring system as a whole isdisassembled if it is not needed on a regular basis in certainproduction processes.

These measuring systems generally represent a space-consuminginterference contour in the working space of the machine and limit theusable space, or they represent a constant collision risk. Thus, thesemeasuring systems are exposed to the risk of damage by large workpieces,chips, or also tools. In addition, they require one or more lines in theworking space of the machine.

Providing, laying, and installing the supply and control lines(compressed air and electrical lines) represents a significant level ofeffort, in particular also for movable or pivotable measuring systems;the precisely fitted installation of the measuring system as well as theconnection of the pneumatic/electrical connectors is also complicated.Multiple pneumatic lines and multiple electrical lines are generallyrequired for connecting the measuring system to the machine controllerof the machine tool.

The optoCONTROL 1200/1201 light quantity sensor from MICRO-EPSILONEltrotec GmbH (www.micro-epsilon.com) is used for gap, edge, and lightquantity measurement, and is made up of a light source and a separatereceiver unit. The control electronics system is accommodated in thereceiver housing. The receiver unit and the light source are installableseparate from one another, and are operated via separate supply andoutput cables. A pneumatic supply is not provided in this measuringsystem.

An interchangeable Pick Up Tool Setter 35.40 from m&h InprocessMesstechnik GmbH (www.mh-inprocess.com) with infrared data transmissionrepresents an approach that does not have an interference contour orcables. This tactile measuring system is manually or automaticallychangeable in an interchangeable holder that is flange-mounted on theside of the work table. The measuring system is pushed from the outsideinto a self-centering mounting, where it engages. After the tactilemeasurement of the tool, the measuring system may be pulled from themounting. Likewise, no pneumatic lines are provided in this measuringsystem; therefore, it is comparable only to a limited extent to themeasuring system of the type considered here.

One example of a contactlessly measuring tool scanner in the form of alaser measuring section is known from DE 10 2008 017 349 A1, forexample. Such a measuring system is used for measurement on tools in amachine tool. It has a light barrier system, for example for determiningthe position of a tool or for determining the longest cutting edge of arotating tool in the machine tool. The measuring system has a pneumaticcontroller for providing compressed air in the measuring system forvarious functions (purging the laser beam transmitter and laser beamreceiver, opening/closing protective covers in front of the laser beamtransmitter and laser beam receiver), and at least one electroniccontroller for operating the light barrier system, for receivingmeasuring signals from the light barrier system, for deliveringmeasuring signals in a signal transmission medium to the machinecontroller, and for providing control signals for the pneumaticcontroller. A variant of a measuring system for contactless measurementon tools in a machine tool is known from the cited document, whichmanages without electrical connectors due to the fact that theelectrical supply energy is provided by means of a fluid electricalconverter, which is fed with compressed air from a pneumatic source thatis required for other reasons. This reduces the complexity, as well asany sources of error in the electrical connection.

Object

On this basis, the object is to provide an approach for secure andreliable operation of a measuring system for measurements on stationaryor rotating material-removing tools in a machine tool.

Achievement of the Object

This object is achieved by the contactlessly measuring measuring systemset forth in Patent claim 1. This measuring system, having acontactlessly measuring measuring device with a light transmitterportion and a light receiver portion, is used for determining theposition of a tool or for determining the longest cutting edge of arotating tool, or for other measuring tasks in a machine tool. Anoptical lens arrangement for shaping and focusing a light beam from thelight transmitter portion to the light receiver portion is associatedwith the light transmitter portion and/or the light receiver portion.The optical lens arrangement is accommodated in a lens mount. The lensmount has an inner and an outer sleeve, which in each case iscylindrical. The lens arrangement is inserted into the inner sleeve,which is at least partially enclosed by the outer sleeve, and the lensmount together with the lens arrangement is accommodated in a wall ofthe light transmitter portion and/or of the light receiver portion.

In the following discussion, the contactless or tactilely measuringmeasuring system without a multipurpose interface socket, which islikewise disclosed herein and which cooperates with the measuringdevice, is also referred to as a measuring device.

The multipurpose interface socket has the following features:

-   -   at least one mechanical stop, corresponding to a counterstop on        the measuring device, for accommodating and repeatably placing        the measuring device on the multipurpose interface socket;    -   at least one second signal transfer point on the multipurpose        interface socket, which corresponds to a first signal transfer        point on the measuring device; and/or    -   at least one second fluid transfer point on the multipurpose        interface socket, which corresponds to a first fluid transfer        point on the measuring device.

This multipurpose interface socket provides a mechanical connection, anelectrical/optical signal connection, and/or a pneumatic fluidconnection between the machine controller of the machine tool and themeasuring device. The mechanical interface may have a user-friendlydesign, for example as a screw, detent, rotational, or clamp fixingmeans, or as a dovetail or bayonet connection. This interface providesmechanically repeatable measuring device placement. Pretensioned pins ordowel pins are able to compensate for fairly small tolerances betweenthe multipurpose interface socket and the measuring device. Spring steelsheets or magnetic couplings are also usable as connection components.For this purpose, the multipurpose interface socket may have one ormore, preferably surface-finished, contact surfaces, or one or morepreferably resilient alignment pins.

The mechanical stop may be designed in such a way that the measuringdevice is to be connected to the multipurpose interface socket in twodifferent orientations that are rotated by 180°.

In the multipurpose interface socket, in one variant the second signaltransfer point has a first and a second contact point, each withmultiple contacts. These contacts may be electrical (ohmic) and/or fiberoptic-assisted connectors or contacts. The first and second contactpoints are spaced apart from one another, and the multiple contacts ofone contact point are situated point-symmetrically with respect to themultiple contacts of the other contact point, relative to a centerbetween the two contact points. The measuring device has diametricallyopposed first and second contact points. It is thus possible to veryconveniently connect the measuring device to the multipurpose interfacesocket in two different orientations that are rotated by 180°. Thesignal/supply voltage contacts are provided in parallel due to the twodiametrically opposed first and second contact points. This also reducesconfiguration errors during operation, since each signal transfer takesplace twice. Lines via which fairly large currents are conducted (thepower supply, for example) are transferred, as needed, via 2×2, 2×3, ormore individual contacts.

In one embodiment as a contact transfer, for connection to the measuringdevice this multipurpose interface socket has a printed circuit boardwith gold-plated contact points on one side (measuring device orsocket), and has a circuit board with contact pins or contact springs ona corresponding side (socket or measuring device). Mixed forms withinthis distribution are also possible. The contact pins or contact springsmay be soldered via surface mount technology (SMT), riveted, or solderedon or soldered in; the contact pins may also have a resilient design.The printed circuit boards transfer/accept the signal lines and supplylines to/from the contact pins or contact springs and contact points. Inone preferred variant, the resilient contacts are situated on the bottomside of the measuring device, and the contact surfaces are situated onthe top side of the multipurpose interface socket.

Furthermore, the multipurpose interface socket has a seal arrangementwhich surrounds the signal transfer point and the fluid transfer point,and which corresponds to a lateral or lower contact surface of themeasuring device. This seal arrangement may be designed as a ring sealwhich keeps coolant and dirt away from the interface when the measuringdevice is installed.

When the measuring device is not connected to the multipurpose interfacesocket, the particular circuit board with its exposed electrical/fiberoptic contacts forms the outer skin of the measuring device and of themultipurpose interface socket in the area of the transfer point. Forthis purpose, the circuit board is designed without openings, and is tobe installed in the socket or measuring device housing in afluid/dust-tight manner. Thus, when the measuring device is not dockedon the multipurpose interface socket, dust, coolant, or lubricant cannotenter the interior of the housing of the measuring device or of themultipurpose interface socket.

The spring contact pins mentioned above have movable parts with gaps. Ifchips, dust, or coolant should reach the interface when the transferpoint of the multipurpose interface socket is exposed, i.e., without themeasuring device docked thereon, it is virtually impossible to clean thecontact pins, having the gaps, in their mounting. To prevent penetrationof such contaminants, in different variants it is provided that sealedcontact points are formed by means of one or more sealing diaphragms.The interfaces designed in this way, together with the housing of themeasuring device/the multipurpose interface socket, in each case form asurface that is essentially completely closed and easy to clean.

The two contact points on the interface socket and the measuring devicemay thus have an outwardly sealed design. In one variant, SMT-solderablespring contact pin blocks are provided for this purpose. In anothervariant, SMT-soldered or riveted contact springs are used. The contactsare sealed off by means of a flexible diaphragm in which the individualcontacts are embedded, or which tightly encloses the individual contactson the side. The transfer interface is thus sealed off from penetratingcoolant when the measuring device is not mounted. When the contacts(preferably on the measuring device) are sealed off by means of theflexible diaphragm, lubricant or coolant cannot enter the spaces betweenthe contact pin parts.

For cleaning, these systems may easily be blown off with cleaned (dust-and oil-free) compressed air via a nozzle, or wiped off with a cloth inthe event that coolant, for example, reaches the contact point beforethe measuring device is mounted on the multipurpose interface socket.

The additional sealing diaphragm protects the contacts from coolant andsimplifies cleaning of the electrical interface.

A distinction is to be made between the above-mentioned sealing of theinterface area by the seal arrangement (ring seal) and the sealing ofthe two contact points from the outside; one may be provided as analternative to the other, or both may be provided.

In one variant, the multipurpose interface socket has a pneumaticcontroller, comprising pneumatic components such as valves, throttles,check valves, filter capsules, and/or pressure reducers or the like forproviding pressurized fluid for various functions in the light barriersystem, for example the closure diaphragms, to be actuatedpneumatically, for the light beam in the light barrier system. Oneadvantage of this variant is that the multipurpose interface socketrequires only a single fluid supply. From this one fluid supply, thefunctions of cleaning, closure pistons, and sealing air for the lightbarrier measuring system are provided in the multipurpose interfacesocket via three fluid transfer points. In variants in which themultipurpose interface socket contains no pneumatic components, thepneumatic controller of the functions of cleaning, closure pistons, andsealing air for the light barrier measuring system is situated either inthe light barrier measuring system, or upstream from the multipurposeinterface socket. In the first case, only one fluid supply and one fluidtransfer point is required in the multipurpose interface socket. In thesecond case, three separate fluid supplies for the functions ofcleaning, closure pistons, and sealing air, and three correspondingfluid transfer points, are provided in the multipurpose interfacesocket.

In another variant, in addition to or instead of the pneumaticcontroller an electronic controller is present for providing controlsignals for operating the light barrier system, for receiving measuringsignals from the light barrier system, for delivering measuring signalsin a signal transmission medium to the machine controller, and/or forproviding control signals for the pneumatic controller in themultipurpose interface socket. The multipurpose interface socket mayhave different connections on one of its sides and/or base surface. Inanother variant, the multipurpose interface socket may be provided witha seal arrangement facing the machine table. The multipurpose interfacesocket is thus easily mountable on the machine table, and may alsoremain there during the manufacturing operation. By use of themultipurpose interface socket, in many applications it is very easy toinstall the measuring device on a machine table, a pallet, or in theworking space of a CNC machine.

The multipurpose interface socket is used as a pre-installation on themachine tool, and represents a simple preparation option for machinetools. Prior to start-up of the machine tool, the multipurpose interfacesocket may already be completely mounted and, connected to the machinecontroller, installed in the machine tool. Thus, despite the very harshenvironmental conditions that prevail in the machine room, it is easyfor the user to use the measuring device and directly put it intooperation. It is thus possible for the customer to adapt a measuringdevice without endangering the seal-tightness of the system, and withouthaving to ensure that the machine table is sealed off. Due to themultipurpose interface socket, the measuring system is quickly andeasily exchangeable by the user.

In another variant, the measuring device is supplied through themultipurpose interface socket via a pneumatic line, which in the case ofa laser measuring section also supplies a blow nozzle for tool cleaningsituated on the measuring device or the multipurpose interface socket,directly via the interface. Thus, no additional external line isnecessary. In addition, instead of the laser measuring section, themultipurpose interface socket may accommodate a tactile tool probe, withor without a blow nozzle, for cleaning the measuring surface.

In particular in one variant of the measuring device in which the lasermeasuring section is protected from soiling by pneumatically operatedclosure pistons or closure diaphragms, the valve vent and/or exhaust airof the closure pistons is supplied to the blow nozzle for tool cleaning.Thus, no additional exhaust air duct or additional exhaust air openingon the measuring device or the multipurpose interface socket isnecessary. It is thus advantageously avoided that the measuring deviceor the multipurpose interface socket, present in the machining space ofmachine tools that is heavily loaded with mist, fluids, or solids, hasto be provided with an exhaust air opening. Instead, the pneumaticcontrol system is effectively protected from penetrating lubricant orcoolant by a check valve installed in the blow nozzle for tool cleaning.

In another variant, an electrical line that establishes the electricalconnection from the machine room to the machine controller is designedin such a way that the exhaust air can escape through same. This maytake place, for example, via a thin air tube that is incorporated intothe cable.

A separate cover plate that covers (i) the electrical and/or fiber opticsignal transfer point and (ii) the fluid transfer point and (iii) theseal arrangement may be provided for protecting the interface when ameasuring device is not mounted on the multipurpose interface socket.

For supplying the fluid blowing device, the pneumatic controller mayhave a first, electromagnetically actuatable switch valve that is to beacted on by electrical actuating signals; the first, electromagneticallyactuatable switch valve may deliver compressed air in a controlledmanner to one or more air outlets of the fluid blowing device, forexample for cleaning a tool to be measured. This switch valve may havean electromagnetically actuated throughflow position in which theblowing air outlets are fed with compressed air, and a spring-loadedblocked position in which no compressed air reaches the blowing airoutlets.

For supplying sealing air in the area of the measuring beam, thepneumatic controller may have a second, electromagnetically actuatableswitch valve that is to be acted on by actuating signals. This switchvalve may allow compressed air to exit in a controlled manner at thepassage openings for the measuring beam so that foreign bodies cannotenter the beam path of the (laser) light beam. The second,electromagnetically actuatable switch valve may have a spring-loadedblocked position, in which no compressed air, or compressed air that isacted on by low pressure, or compressed air that is provided at a lowervolumetric flow, can exit at passage openings for the measuring beam,and an electromagnetically actuated throughflow position, in whichcompressed air that is provided at a comparatively higher pressure or acomparatively higher volumetric flow may exit at the passage openingsfor the measuring beam.

For feeding the at least one protective/closing device with fluid, thepneumatic controller may have a third, electromagnetically actuatableswitch valve to be acted on by actuating signals. The closure diaphragmsor closure pistons may be situated in the protective/closing device.This electromagnetically actuatable switch valve delivers compressed airin a controlled manner to one or more sliders. This switch valve mayhave a spring-loaded blocked position, in which no compressed airreaches the sliders at the light transmitter portion or the lightreceiver portion of the light barrier system, so that a measuring lightbeam cannot pass through, and an electromagnetically actuatedthroughflow position, in which the sliders are fed with compressed airso that the measuring light beam can pass through.

In another variant, the at least one protective/closing device for thelight path is detachably connected to the laser measuring section. Forthis purpose, in each case a pneumatically operated closure piston issituated in an attachment containing a light beam through opening. Theattachment is provided with a rotary, slide, or detent connection thatis configured for cooperating with a corresponding connection at thesupport structure of the laser measuring section. In one variant of theattachment, the pneumatically operated closure piston and the light beamthrough opening are situated in such a way that in the mounted state ofthe attachment and of the laser measuring section on the multipurposeinterface socket, the light beam through opening is closer to a free end(upper end) of the particular leg of the support structure of the lasermeasuring section than to the (lower end of the) multipurpose interfacesocket. In one variant of the attachment, the attachment has a slopedwall on its side closer to the upper end. This increases the possiblesubmersion depth of a tool accommodated in a spindle of the machinetool, compared to a cuboidal design of the attachment or compared to asupport structure of the laser measuring section that is formed fromessentially right-angled subcomponents, with integrated closure pistons.

In one variant, the attachment is provided with a rotary-detentconnection in which a band surrounding the light beam through openinghas an annular, radially outwardly protruding collar with interruptionsalong its circumference. The collar together with its interruptions isdimensioned in such a way that it may sealingly engage with adiametrically oppositely formed opening in the particular leg of thesupport structure of the laser measuring section by insertion andtwisting. The rotary-detent connection of the attachment on the supportstructure is detachable or lockable in both rotational directions. Thisallows the attachment on the support structure of the laser measuringsection to be installed/uninstalled, even close to an interferencecontour, for example a wall of the working space.

A seal is present between the closure piston and the support structureof the laser measuring section. This seal surrounds on the one hand thelight beam through opening of the attachment, and on the other hand,radially offset with respect to the light beam through opening,surrounds a pneumatic connection for the operating medium (compressedair, for example).

The closure piston has a journal and is under load from a springassembly, so that in the neutral position of the closure piston, thejournal closes the light beam through opening of the attachmenttransversely with respect to the orientation of the light beam throughopening. Due to the pneumatic connection, the operating medium passesinto a work chamber which encloses the longitudinally displaceablyguided closure piston. In one variant, the closure piston and/or thecylinder bore are/is provided with a coated/finished running surface forprotection from wear. The closure piston has an annular collar thatseals off the work chamber toward the spring assembly. A piston sealmade of sealing rubber is provided for this purpose. The work chamber isfed with the operating medium in order for the closure piston to free upthe light beam through opening of the attachment. The closure piston isthus moved against the force of the spring assembly, so that the journalfrees up the light beam through opening. A spring chamber thataccommodates the spring assembly is closed, and thus protected fromsoiling. The closure piston has a valve function via which the ventingof the spring chamber is controlled during opening of the piston. Theair escapes through a channel in the piston and is supplied to thesealing air. This channel is closed in the neutral position of theclosure piston, and is freed up after the closure piston travels adisplacement path. When the light beam through opening is closed by thelocking journal of the closure piston, the spring chamber is ventilatedvia this channel; otherwise, a negative pressure would arise.

In one variant, the seal situated between the closure piston and thesupport structure of the laser measuring section is designed as a rubbermolded part, and takes on the functions of a resilient element fortolerance compensation, sealing against soiling, and/or sealing for thepneumatic transfer. Furthermore, in another variant the seal has detentelements for fixing the rotational position of the attachment in its useposition. Due to the locking in the use position, centrally orientedmounting of the soiling protection cover in the attachment is ensured,even with poor accessibility or blind mounting of the attachment.

As a variant of such a detent element, a web is integrally formed on therubber molded part, and is provided for engaging with a groove or hollowcavity introduced into the housing surface of the support structure. Asanother variant of such a detent element, a metal cylinder is providedwhich is pushed into the housing groove by the rubber molded part, whichis used here as a pressure spring. This results in considerably greaterlocking than in the previously described variant. A third variant uses aseparate resilient detent element. In this case, a plastic molded partor a punched/bent clip or a spring-loaded detent ball that is to bepressed in engages with the groove or hollow cavity introduced into thehousing surface of the support structure.

In one variant, the seal presented here has different cross-sectionalshapes. This results in areas with different contact pressures. Uniformcontact with the housing surface of the support structure may thus beachieved, even when the attachment is asymmetrically fixed by therotary, slide, or detent connection.

In another variant, a measuring system for contactless measurement,including a light barrier measuring system with a light transmitter anda light receiver, has an optical lens arrangement, associated with thelight transmitter and/or the light receiver, for shaping and focusing alight beam from the light transmitter to the light receiver. The opticallens arrangement is accommodated in a lens mount. The lens mount has aninner and an outer sleeve, which in each case is cylindrical, the lensarrangement being inserted into the inner sleeve, which is at leastpartially enclosed by the outer sleeve. The lens mount together with thelens arrangement is accommodated in a wall of the light transmitterand/or of the light receiver.

This optical arrangement allows achievement of optical feedback (APC),in that a portion of the light power generated by the light emitter isirradiated onto a photoelement integrated into the light emitter, andthis photoelement generates a current that is proportional to thegenerated power. This current, which is proportional to the generatedpower, is used to regulate the forward current through the lightemitter. Alternatively, a constant current (ACC) flows through the lightemitter by holding the forward current at a certain value.

An output-regulated or output-stabilized laser diode is used as thelight emitter. The light therefrom is supplied to the optical lensarrangement, with an axial offset. This optical lens arrangement has,for example, a spherical or aspherical lens made of glass or plastic, ora combination of both materials. The optical lens arrangement may alsobe a light-diffracting element. The optical lens arrangement collimates,diverges, or converges the light passing through. The spreading of thelight is limited by a diaphragm, which is inserted into the optical lensarrangement or which may be situated downstream from same. Arotationally symmetrical or partially rotationally symmetrical intensitydistribution or a circular beam profile is achieved by use of thediaphragm. Downstream from this diaphragm, the light is collimated,diverged, or focused onto a desired focus position by a spherical oraspherical lens made of glass or plastic or a combination of bothmaterials, or by a light-diffracting element. The optical lensarrangement may be designed as a singlet, doublet, or triplet.

In one variant, this arrangement provides a mounting sleeve, which inaddition to fixing the lens may also be used as a diaphragm fordelimiting the laser beam. The lenses may be inserted into this innersleeve or mounting sleeve with little or no force. The inner sleeve thusgeometrically fixes the lens arrangement and/or acts as a diaphragm fordelimiting the light beam. In contrast to conventional lens mounts, withthe approach proposed here the lenses (also without plastic) may bemounted centrally with precision and free of play; as a result of fewparts to be installed, this allows simple, quick assembly using thepressing operation.

In one variant, the inner and/or the outer sleeve have/has weakeningand/or expansion zones extending in the longitudinal direction. In onevariant, the inner sleeve and/or the outer sleeve have/has radiallyinwardly oriented pressing points distributed on the inner and/or outercircumference. The lenses of the lens arrangement are hereby insertedinto the inner sleeve. The inner cross section of the outer sleeve andthe outer cross section of the inner sleeve are dimensioned with respectto one another in such a way that the outer sleeve presses the innersleeve against the lenses in the radial direction. In another varianthaving multiple lenses, a separate inner sleeve may also be provided foreach of the multiple lenses. In this variant, the arrangement of thelenses relative to one another is determined by the accommodation of therespective inner sleeve in the outer sleeve.

The interior pressing points or ridges press against the lens outerdiameter, and due to their plastic deformation form sealing clamping ofthe lens outer surface. This easily mounted arrangement manages withoutscrews or clamping rings, in contrast to conventional lens mounts. Thetwo sleeves do not require adhesive; the parts are easy to manufacture,and the overall arrangement requires only a small number of parts.

The geometrical design of the inner sleeve and the material selectionaffect the forces that act on the lenses. Stresses are introduced intothe glass body that are high enough that reliable fixing and optionallysealing are achievable without chipping on the lenses or opticaldistortions resulting.

To be able to compensate for the manufacturing tolerances of theindividual components and to keep the pressing forces against the lensesand against the outer sleeve in the desired range under many differenttolerance configurations, a material is to be selected that plasticallydeforms during the mounting but still maintains sufficient residualstress.

The outer sleeve may have at least one insertion bevel on one end,preferably having a bevel angle of 2° to 15°, particularly preferablyhaving a bevel angle of 4° to 10°. The inner sleeve (mounting sleeve)contracts when the outer sleeve, which may also be used as a housing forthe entire optical arrangement, is slid over or pressed on. These“gently sloped” insertion bevels facilitate sliding the sleeve over thelenses. The lenses are thus clamped from the outside.

The inner and/or the outer sleeve may be made of material having varyingstrength or ductility, with different portions that are plastically andelastically deformable, such as aluminum, plastic, nonferrous metal,lead, shape-memory alloy, in each case with differing degrees ofhardness. The inner as well as the outer sleeve may be provided withweakened points (depressions, recesses, slits, openings, or the like)for dimensioning and for progression modeling of the strength,elasticity, and deformability. An additionally inserted sealing elementmade of rubber or plastic, or an adhesive, may be provided between thelenses and the inner sleeve and/or between the inner and the outersleeve, or between the lens and the outer sleeve. Sealing off from thelens and from the outer sleeve results due to the pressing forces of themounting sleeve. An additionally inserted sealing element made of rubberor a plastic molded part may provide additional sealing here. Lastly,for play-free pressing, any gap between the outer sleeve and the lensarrangement may be filled with an adhesive instead of using the sealingelement. For play-free pressing, the remaining gaps may also be filledwith a plastic in order to increase the strength and to provideadditional sealing.

The approach presented here of providing the optical lens arrangement,associated with the light transmitter and/or the light receiver, in thelens mount allows precise, rapid, and operationally reliable lensassembly. The mechanical fixing of the optical lens arrangement in thelens mount and the sealing may be achieved in a single work step.Stable, play-free mounting of the optical components is thus achievedoverall, and the completely mounted arrangement is insensitive tovibrations. The small number of required parts results from dispensingwith spacing rings or screwed-in clamping rings or the like.

Further features, properties, advantages, and possible modifications ofthis measuring system are explained in the following description, withreference to the appended drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows a measuring device in the form of a contactlessly measuringlight barrier in a schematic side view.

FIG. 2 shows a multipurpose interface socket for the measuring devicefrom FIG. 1 in a schematic top view.

FIG. 3 shows the multipurpose interface socket from FIG. 2 in aschematic side view.

FIG. 4a shows a first variant of an electrical signal transfer point ofthe multipurpose interface socket from FIG. 2 in a schematic sectionalview from the side.

FIG. 4b shows different variants of SMT spring contacts in a schematicperspective view for the second variant from FIG. 4 a.

FIG. 4c shows a second variant of an electrical signal transfer point ofthe multipurpose interface socket from FIG. 2 in a schematic sectionalview from the side.

FIG. 4d shows a third variant of an electrical signal transfer point ofthe multipurpose interface socket from FIG. 2 in a schematic sectionalview from the side.

FIG. 4e shows a fourth variant of an electrical signal transfer point ofthe multipurpose interface socket from FIG. 2 in a schematic sectionalview from the side.

FIG. 5 shows an attachment with a pneumatically operated closure pistonfor the measuring device in its closed position, in a schematicsectional view from the side.

FIG. 6 shows the attachment with the pneumatically operated closurepiston for the measuring device in its throughflow position, in aschematic sectional view from the side.

FIG. 7 shows the attachment from FIG. 5 in a schematic top view. FIGS. 5and 6 are sectional views of the attachment in FIG. 7 along the line A-Ain FIG. 7.

FIG. 8 illustrates one variant of a detent element for the attachment onthe support element.

FIG. 9 illustrates a first variant of a lens mount in a leg of a supportstructure.

FIG. 10 illustrates a second variant of a lens mount.

DETAILED DESCRIPTION OF THE MEASURING SYSTEM

FIG. 1 shows a measuring device 10 for contactless measurement onstationary and rotating tools in a machine tool. The machine tool may bea milling/turning machine or a lathe/milling machine, for example, inwhich tools for machine cutting or material-removing machining areclamped. Stationary tools are indexable cutting inserts for turningoperations, for example, and rotating tools are drills or millingcutters, for example.

To measure both types of tools with high precision (for example, 1 pm orgreater), the measuring device 10 is equipped with a light barriersystem 12 for determining the position of a tool (not shown) or fordetermining the longest cutting edge of a rotating tool (not shown) inthe machine tool.

In a tactilely measuring measuring device, for various measuring tasksthe tool is moved by the machine tool past a stylus of the measuringdevice or moved away from same. A light barrier system 12 and theaspects thereof are explained in greater detail below. However, a numberof aspects that do not relate to the particular features of a light pathstill apply for tactilely measuring measuring devices.

The light barrier system 12 in the measuring device (light barriermeasuring system) 10 is divided into a light transmitter portion 14 anda light receiver portion 16, each respectively associated with a leg 18,20 of an essentially U-shaped support structure 22 of the measuringdevice 10. As shown in FIG. 1, the light transmitter portion 14 and thelight receiver portion 16 are situated in a respective leg 18, 20 of theU-shaped support structure 22. The light transmitter portion 14 and thelight receiver portion 16 face one another, and a light beam 24, in thepresent example a laser beam, passes through a respective passageopening 14 a, 16 a (not illustrated in FIG. 1) from the lighttransmitter portion 14 to the light receiver portion 16. The essentiallyU-shaped support structure 22 of the measuring device 10 is assembledfrom multiple cuboidal sections.

For determining the position of a tool or for determining the longestcutting edge of a rotating tool in the machine tool, according to onemeasurement specification (of several), the rotationally drivable toolis positioned in the laser light measuring beam 24 of the light barriersystem 12 in such a way that the beam path of the laser light isinterrupted by the tool. The tool is subsequently moved, relative to themeasuring beam 24, away from the beam path at a preferably constantspeed. The tool is moved to a position in which the measuring beam 24 isno longer interrupted by the tool. Alternatively, the measurement mayalso take place by pushing; the rotating tool is hereby situated outsidethe measuring beam 24 and generates a measuring signal as soon as themeasuring beam 24 is obscured.

A signal electronic circuit (not illustrated in greater detail) forsignal shaping and relaying signals to a machine controller of themachine tool is accommodated inside the housing of the light receiverportion 16. The signal electronic circuit is used to receive measuringsignals from the light barrier system 12 and relay them to the machinecontroller (not illustrated in greater detail).

Pneumatic connections to the components of the measuring system 10 to besupplied with compressed air are provided in a connecting block 30between the two legs 18, 20 of the U-shaped support structure 22.

A multipurpose interface socket 300, illustrated in FIG. 2, is providedfor communicating with the machine controller of the machine tool, i.e.,transmitting measuring signals from the light barrier system 12 to themachine controller on request by the machine controller, and forelectrically and pneumatically controlling the measuring system for themeasurement.

This multipurpose interface socket 300 has a mechanical stop 310,corresponding to a counterstop on the measuring device 10, foraccommodating and repeatably placing the measuring device on themultipurpose interface socket 300. In this variant, the stop 310 isformed by four receptacles 310, situated on the top side at right anglesrelative to one another, for journals 40 that are present on the base ofthe measuring device 10.

This multipurpose interface socket 300 has two second signal transferpoints 320 a, 320 b which correspond to first signal transfer points 50a, 50 b on the light barrier measuring system. The signal transferpoints 50 a, 320 a are electrical contacts, and the signal transferpoints 50 b, 320 b are fiber optic contacts.

In addition, this multipurpose interface socket 300 has a second fluidtransfer point 330 on the multipurpose interface socket 300 whichcorresponds to a first fluid transfer point 56 on the light barriermeasuring system.

This multipurpose interface socket 300 thus forms a mechanicalconnection, an electrical/optical signal connection, and/or a pneumaticfluid connection between the machine controller of the machine tool andthe measuring system. In addition to the variant described above, themechanical interface may also be designed, for example, as a screw,detent, rotational, or clamp fixing means, or as a dovetail or bayonetconnection. This interface provides mechanically repeatable measuringdevice placement.

In other variants, the journals 40 may also be designed as pretensionedpins, alignment pins, or dowel pins. They are thus able to compensatefor fairly small tolerances between the multipurpose interface socketand the light barrier measuring system. In further variants, themultipurpose interface socket 300 may also have one or moresurface-finished contact surfaces that cooperate with correspondinglyshaped countersurfaces on the measuring system.

The mechanical stop, due to its point-symmetrical arrangement of theindividual transfer points in relation to a center (in the present case,a central pneumatic connection), is designed in such a way that themeasuring device 10 is to be connected to the multipurpose interfacesocket 300 in two different orientations that are rotated by 180°.

For the multipurpose interface socket 300, in the variant shown in FIGS.2 and 3 the second signal transfer point has a first and a secondcontact point 320 a, each having multiple contacts a, b, c. Thesecontacts a, b, c are electrical (ohmic) contacts. In addition, twosignal transfer points 50 b, 320 b are optionally designed as fiberoptic contacts. The first and the second contact point 320 a are spacedapart from one another, and the multiple contacts a, b, c of the onecontact point 320 a are situated point-symmetrically with respect to themultiple contacts a, b, c of the other contact point 320 a, relative toa center between the two contact points (in the present case, in thecenter of the second fluid transfer point 330).

The light barrier measuring system 10 has diametrically opposed firstand second contact points 50 a, 50 b. Connecting the light barriermeasuring system 10 to the multipurpose interface socket 300 is thuspossible in two different orientations that are rotated by 180°. Forthis purpose, the journals 40 of the measuring system 10 are insertedinto the receptacles 310 so that the first and second contact points 50a, 50 b of the measuring system 10 electrically and optically,respectively, contact the first and second contact points 320 a, 320 bof the multipurpose interface socket 300. In one design, a circuit boardPCB on the measuring device 10 and on the multipurpose interface socket300 in each case forms the sealing plane. The first and second contactpoints 50 a, 50 b of the measuring device 10 and of the multipurposeinterface socket 300 are soldered to this circuit board PCB. Amechanical frame made of hard plastic 414 encloses the contacts. Thecircuit board PCB has copper tracks, not illustrated in greater detail,via which the associated contacts of the contact points are combined andthe electrical signals/supply voltages are relayed. The circuit boardPCB and a carrier plate or a housing portion 416 act to seal off themeasuring device 10 and the multipurpose interface socket 300. Thisapproach is also implementable using standard spring contact pins orsuch multiple blocks.

FIG. 4a illustrates one variant of the electrical contact points. Theseelectrical contact points are formed by multiple tubular contact pins400, which are accommodated, pretensioned by a compression spring 402,in a sleeve 404. Each contact pin 400 has a contact piece on its freeend. The individual electrical contact pins are spaced apart from oneanother by a plastic molded part 414 that encloses them, and are fixedin position in the housing 416 by means of the printed circuit boardPCB.

FIG. 4b shows different variants of SMT-fitted contact springs, whichmay be used instead of the tubular contact pins 400 that arepretensioned by the compression spring 402.

Instead of this contact field described above, FIG. 4c shows asealed-off variant based on SMT-fitted contact springs having anapproximate z shape in the side view. FIG. 4d shows contact pads 450which are inserted into the rubber molded part 410 and implemented asriveted contacts, and which in this variant contact copper tracks, notillustrated in greater detail, on the circuit board PCB via contactsprings 455 that are approximately z-shaped in the side view. Theelectrical contact points are enclosed by a plastic molded part 414. Theelectrical contact points may be easily blown off with compressed airdue to the covering rubber molded part 410. It may thus be ensured thatduring mounting of the measuring device 10 on the multipurpose interfacesocket 400, no metal chips, coolant droplets, or the like are present atthe contact points or cause damage to the mechanical stop, theelectrical contact points, or the fluid transfer point.

FIG. 4e illustrates another variant of the electrical contact points. Inthis variant, multiple contact pins 400, pretensioned by a compressionspring 402, are accommodated in a sleeve 404. Each contact pin 400 has amushroom-shaped contact piece 406 with a constriction 408, similar tothe contact pads 450 in FIG. 4d . A covering rubber molded part 410 isaccommodated under tension in this constriction 408, and also enclosesthe constrictions 408 of the other contact pins 400. The rubber moldedpart 410 is bent downwardly at its outer edge 412. The electricalcontact points are sealed off from the outside in such a way that onlythe mushroom-shaped contact pieces 406 are exposed. The individualelectrical contact points are spaced apart from one another and fixed inposition by this enclosing plastic molded part 414. The electricalcontact points may be easily blown off with compressed air due to thecovering rubber molded part 410. Thus, no interfering metal chips,coolant droplets, or the like are present at the contact points or themechanical stop during mounting of the measuring device 10 on themultipurpose interface socket 400.

In one variant, the multipurpose interface socket 300 or the supportstructure 22 of the measuring system 10 has a pneumatic controller 600comprising pneumatic components such as valves 600 a, throttles orpressure reducers 600 b, check valves 600 c, filter capsules 600 d, orthe like, for providing pressurized fluid for various functions in thelight barrier system. If the multipurpose interface socket 300 containsthe pneumatic controller 600, a fluid transfer point is to be providedfor each of the pneumatic functions.

For example, one of these functions is a closure diaphragm, to bepneumatically actuated, for the measuring beam 24 in the light barriersystem. This closure diaphragm (see the description of FIG. 5, 6 belowfor details) is mounted in each attachment 36, 38 on the two legs 18, 20of the U-shaped support structure 22 of the measuring system 10 (seeFIG. 1). Another of these pneumatic functions is a fluid blowing devicehaving a blow nozzle 60 (see FIG. 1) for supplying cleaned compressedair at approximately 2 to 10 bar from the fluid blowing device forcleaning a tool to be measured, and for cleaning the probe surface of ameasuring probe assembly (in the case of a tactile measuring device), toa measuring location on the probe element and/or in the area of themeasuring beam (in the case of a contactlessly measuring measuringdevice). A further pneumatic function is an air barrier situated in thelight transmitter portion and/or the light receiver portion of the lightbarrier system.

In addition to the pneumatic controller 600, the multipurpose interfacesocket 300 has an electronic controller 650 for providing controlsignals for operating the light barrier system, for receiving measuringsignals from the light barrier system, for delivering measuring signalsin a signal transmission medium to the machine controller, and/or forproviding control signals for the pneumatic controller in themultipurpose interface socket. The multipurpose interface socket 300 hasan electrical connection 340 and a pneumatic connection 350. In anothervariant, the laser electronics system is housed in the laser system 22.The electrical controller for the pneumatic valves is housed in themultipurpose interface socket 300. The electrical controller for thepneumatic valves may also be housed in the laser measuring system 10.

In the variant illustrated in FIGS. 1 through 3, the measuring system 10is supplied via pneumatic lines 330, 330 a, 330 b through themultipurpose interface socket 300, one of which also supplies a blownozzle 60 for tool cleaning with compressed air, situated at themeasuring system 10, via the multipurpose interface socket 300. In thevariant illustrated in FIG. 3, the pneumatic valves are housed in themultipurpose interface socket 300. In this case, the three pneumatictransfer points 330, 330 a, 330 b are likewise designed to be turnableby 180°.

FIGS. 5 through 7 illustrate one variant of pneumatic closure pistons orclosure diaphragms 700 for the measuring system, which protect the lasermeasuring section from soiling. Such a closure piston is situated ineach of the attachments 36, 38. FIG. 5 shows the closure piston 700 inits closed position, and FIG. 6 shows the closure piston 700 in itsthroughflow position. FIGS. 5 and 6 are sectional views of theattachment in FIG. 7 along the line A-A in FIG. 7.

Conventional soiling protection covers for these types of laser systemsare easily screwed on. Depending on the intensity of the contaminantloading present in the application and the cleanliness of the sealingair, the soiling protection covers must be removed and the beamentry/exit points cleaned. This is time-intensive and requires a tool.The closure pistons/closure diaphragms 700 presented here, with arotary, slide, bayonet connection, etc., on the measuring system 10 maybe removed and mounted without tools.

These closure diaphragms 700 prevent dust, chips, drilling fluid, or thelike from being able to penetrate into the through openings for themeasuring beam during extended down times of the measuring system. Eachof the attachments 36, 38 has a bayonet coupling 702 that is lockable inthe clockwise and anticlockwise positions in order to mount theparticular attachment 36, 38 on the corresponding leg 18, 20. Thisbayonet coupling 702 encloses a through opening 704 through which thelaser beam may enter and exit. The sealing air is also led through thisthrough opening. The through opening 704 has a blocking channel 706,transverse to its longitudinal extension, in which a conical lockingjournal 708 is longitudinally displaceably accommodated. The lockingjournal 708 has an annular collar 710 on its lower end, against which acompression spring 714 present in an externally closed-off springchamber 712 acts downwardly in order to push the locking journal 708into its closed position (FIG. 5). The annular collar 710 bears asealing ring 716 on its top side which delimits a pressure chamber 718.This pressure chamber 718 has a fluid channel 720 that communicates witha corresponding connection on the corresponding leg 18, 20 in order tointroduce compressed air from the multipurpose interface socket 300 intothe pressure chamber 718, or discharge compressed air from same, in acontrolled manner.

The locking journal 708 has a central channel 722 that extends from thespring chamber 712 to a lateral outlet 724. When the compressed air inthe pressure chamber 718 pushes the locking journal 708 from its closedposition into its throughflow position, the air in the spring chamber712 would be compressed, which is disadvantageous. A spring chamber 712that is open to the outside entails the risk of chips, dust, or the likepenetrating. Therefore, the spring chamber 712 is ventilated through thelocking journal 708 into the through opening 704 when the lockingjournal 708 leaves its closed position. The upper seal leaves thecylindrical section of the blocking channel 706 after travelingapproximately 1 mm. As a result, an annular gap 730 in the blockingchannel 706 is formed around the locking journal 708, so that the aircan escape from the spring chamber 712 and into the through opening 704.When the closure diaphragm 700 is open, this through opening 704 is fedwith compressed air from the corresponding leg 18, 20; the compressedair can escape through the through opening 704 and likewise prevents thepenetration of chips, dust, or the like. Thus, the through openings 704of the measuring beam are also sealed off in the blocked position, andare open in the throughflow position, in which the protective/closingdevices at the light transmitter portion or the light receiver portionof the light barrier system are fed with compressed air, so that themeasuring beam can enter and exit at its passage openings withoutinterfering substances being able to penetrate. In another variant, thevalve site is formed by a short cylindrical end of the locking journal708 with an interior vent channel in the neutral position being insertedinto a seal. After the locking journal 708 travels a short path, thevent channel is freed from its neutral position by the seal, so that theair can escape from the spring chamber 712 and into the through opening704. When the closure diaphragm 700 is open, this through opening 704 islikewise fed with compressed air from the corresponding leg 18, 20; thecompressed air can escape through the through opening 704, and likewiseprevents the penetration of chips, dust, or the like.

A seal 800 is present between each attachment 36, 38 with the closurepiston 700 and the U-shaped support structure 22 of the measuring system10 at the two legs 18, 20. This seal 800 on the one hand surrounds thelight beam through opening and the sealing air through opening 704 ofthe attachment 36, 38, and on the other hand, radially offset withrespect to the light beam through opening 704, surrounds the fluidchannel 720, which communicates with the corresponding pneumaticconnection for the compressed air. In addition, the seal enclosesoptical fibers 810 for displaying operating states of the measuringsystem 10.

The seal 800 is designed as a rubber molded part, and is used fortolerance compensation, sealing against soiling, and sealing for thepneumatic transfer. The tolerance compensation here refers to differentvariants of the soiling protection cover fixing, since some embodiments(bayonet or dovetail, for example) require a resilient element. Asealing section 802 of the seal 800 is used as a detent element forfixing the rotational position of the attachment in its use position.When the attachment is twisted around the light beam through opening704, this sealing section 802 engages with the bayonet lock for lockinginto a diametrically oppositely shaped groove (not illustrated ingreater detail) on the two legs 18, 20 of the U-shaped support structure22, thus fixing the position of the attachment on the particular leg 18,20. Correct mounting of the soiling protection cover in the attachmentis ensured due to this engagement of the sealing web with the groove inthe use position.

In FIG. 8, as a further variant of such a detent element, a metalcylinder 850 is provided, which is pushed into the groove 860 at the twolegs 18, 20 of the U-shaped support structure 22 by the rubber moldedpart 800, which acts as a pressure spring here. This results inconsiderably greater locking than in the variant described above.

In one variant, the seal presented here has different cross-sectionalshapes. This results in areas with different contact pressures. Uniformcontact with the housing surface of the support structure may thus beachieved, even when the attachment is asymmetrically fixed by therotary, slide, or detent connection.

As shown in FIG. 1 and in FIGS. 5 through 7, the light beam throughopening is situated in the attachment in such a way that in the mountedstate of the attachment on the laser measuring section, the light beamthrough opening is closer to a free, upper end of the particular leg ofthe support structure 22 of the laser measuring section 10 than to thelower end of the multipurpose interface socket 300. The attachment has asloped contour or wall 780 on its side closer to the upper end. Asillustrated in FIGS. 5 and 6, the sloped upper wall due to its bentcontour tapers the attachment in such a way that a tool having thecircular path FK indicated by a dashed-dotted line in FIG. 1 is able tosatisfactorily reach the laser beam 38.

The measuring system has a light transmitter and a light receiver, notillustrated in greater detail, in the light barrier measuring system. Anoptical lens arrangement for shaping and focusing the (laser) light beamfrom the light transmitter to the light receiver is associated with thelight transmitter. The light receiver here is designed without anoptical lens arrangement, and has only a protective glass and a pinholediaphragm. FIG. 9 shows one of multiple variants in which the opticallens arrangement is accommodated in a lens mount 900. The lens mount 900has an outer cylindrical sleeve 902 and an inner cylindrical sleeve 904.The lens arrangement 906 is inserted into the inner sleeve 904, which isenclosed by the outer sleeve 902. The lens mount 900 together with thelens arrangement is accommodated in a wall of the light transmitter.Instead of the lenses, an optically inactive protective disk is insertedinto the light receiver. The inner sleeve 904 geometrically fixes thelens arrangement 906. The inner sleeve also has a diaphragm 908 fordelimiting the light beam.

In the variant illustrated in FIG. 9, the outer sleeve 902 is rigid anddimensionally stable relative to the inner sleeve 904, whereas the innersleeve 904 is elastically or plastically deformed when it is introducedinto the outer sleeve 902. For this purpose, the mounts of the lenseshave a cambered design, so that a ring having a convexly arched crosssection clamps the particular lens close to its corners. At its centerthe ring has a maximum diameter, with which it pushes against the innerwall of the outer sleeve 902. The inner sleeve 904 is deformable due tothe camber of the mount. Weakening/expansion zones 910, 912 are thusimplemented, which are designed as radially outwardly or inwardlyoriented pressing points that are distributed at the inner and outercircumference on the inner sleeve and/or the outer sleeve.

The lenses of the lens arrangement are inserted into the inner sleeve904. The inner cross section of the outer sleeve 902 and the outer crosssection of the inner sleeve 904 are dimensioned with respect to oneanother in such a way that the outer sleeve pushes the inner sleeveagainst the lenses in the radial direction.

FIG. 10 illustrates a variant in which a sealing lip that is integrallyformed on the inner sleeve is provided instead of the separate seal. Inthis variant, each lens of the lens arrangement 906 has a separate innersleeve 904 a, 904 b. In this case, the spatial configuration of thelenses in the outer sleeve determines their position relative to oneanother. The diaphragm 908 for delimiting the light beam may also beinserted separately into the outer sleeve, or may be part of one of theinner sleeves.

The outer sleeve 902 has insertion bevels 914 having a bevel angle ofapproximately 8°. This facilitates sliding the outer sleeve over theinner sleeve. In the variant shown, the inner and the outer sleeve aremade of plastic material having varying strength or ductility, withdifferent portions that are plastically and elastically deformable.Aluminum or some other material may also be used instead of the plastic.In another variant, an additionally inserted sealing element 916 made ofrubber or plastic, or an adhesive, is provided between the lenses andthe inner sleeve and between the inner and the outer sleeve, or betweenone of the two lenses and the outer sleeve 902.

The variants described below as well as their design and operationalaspects are used solely for better understanding of the structure, themode of operation, and the properties; they do not limit the disclosureto the exemplary embodiments, for example. The figures are sometimesschematic, and important properties and effects are sometimesillustrated with significant enlargement in order to clarify thefunctions, operating principles, technical embodiments, and features.Any mode of operation, any principle, any technical embodiment, and anyfeature that is disclosed in the figures or in the text may be freelyand arbitrarily combined with any of the claims, any feature in the textand in the other figures, other modes of operation, principles,technical embodiments, and features that are contained in thisdisclosure or result therefrom, so that all conceivable combinations maybe associated with the described variants. In addition, combinationsbetween any individual statements in the text, i.e., in any section ofthe description, in the claims, as well as combinations between variousvariants in the text, in the claims, and in the figures, are alsoencompassed. Furthermore, the claims do not limit the disclosure, andthus the combination options, of any stated features with one another.All disclosed features are explicitly also disclosed herein, alone andin combination with all other features.

1. A contactlessly measuring measuring system having a contactlesslymeasuring measuring device with a light transmitter portion and a lightreceiver portion, for determining the position of a tool or fordetermining the longest cutting edge of a rotating tool in a toolmachine, wherein an optical lens arrangement for shaping and focusing alight beam from the light transmitter portion to the light receiverportion is associated with the light transmitter portion and/or thelight receiver portion, the optical lens arrangement being accommodatedin a lens mount, and the lens mount having an inner and an outer sleevewhich in each case is cylindrical, at least in sections, the lensarrangement is inserted into the inner sleeve, which is at leastpartially enclosed by the outer sleeve, and the lens mount together withthe lens arrangement is accommodated in a wall of the light transmitterportion and/or of the light receiver portion.
 2. The measuring systemfor contactless measurement according to claim 1, wherein a lightbarrier system is formed by the light transmitter portion and the lightreceiver portion, respectively associated with a leg of an essentiallyU-shaped support structure of the measuring device.
 3. The measuringsystem for contactless measurement according to claim 2, wherein theinner sleeve geometrically fixes the lens arrangement and/or acts as adiaphragm for delimiting the light beam.
 4. The measuring system forcontactless measurement according to claim 2, wherein the inner and/orthe outer sleeve have/has weakening and/or expansion zones extending inthe longitudinal direction; wherein the inner sleeve and/or the outersleeve have/has radially inwardly oriented or radially outwardlyoriented pressing points distributed on the inner and/or outercircumference; and the lenses of the lens arrangement are inserted intothe inner sleeve, and the inner cross section of the outer sleeve andthe outer cross section of the inner sleeve are dimensioned with respectto one another in such a way that the outer sleeve presses the innersleeve against the lenses in the radial direction.
 5. The measuringsystem for contactless measurement according to claim 1, wherein theouter sleeve has at least one insertion bevel on one end, preferablyhaving a bevel angle of 2° to 15°, particularly preferably having abevel angle of 4° to 10°.
 6. The measuring system for contactlessmeasurement according to claim 1, wherein the inner and/or the outersleeve are/is made of material having varying strength or ductility,with different portions that are plastically and elastically deformable,such as aluminum, plastic, nonferrous metal, lead, shape-memory alloy,in each case with differing degrees of hardness.
 7. The measuring systemfor contactless measurement according to claim 1, wherein anadditionally inserted sealing element made of rubber or plastic, or anadhesive, is provided between the lenses and the inner sleeve and/orbetween the inner sleeve and the outer sleeve, or between a lens and theouter sleeve.
 8. A contactlessly measuring measuring system having acontactlessly measuring measuring device with a light transmitterportion and a light receiver portion, wherein an optical lensarrangement for shaping and focusing a light beam is associated with thelight transmitter portion and/or the light receiver portion, therebyachieving optical feedback (APC), in that a portion of the light powergenerated by the light emitter in the light transmitter portion isirradiated onto a photoelement integrated into the light emitter, andthis photoelement generates a current that is proportional to thegenerated power, in order to regulate the forward current through thelight emitter, or a constant current (ACC) flows through the lightemitter by holding the forward current at a certain value.
 9. An opticallens arrangement for shaping and focusing a light beam, having aspherical or aspherical lens or a light-diffracting element made ofglass or plastic, or a combination of both materials, is spaced apartfrom a light source and collimates, diverges, or converges the lightpassing through, wherein a diaphragm which is inserted into the opticallens arrangement or situated downstream from same limits the spreadingof the light, wherein the diaphragm delimits the light beam to arotationally symmetrical or partially rotationally symmetrical intensitydistribution or a circular beam profile, and downstream from thisdiaphragm, a spherical or aspherical lens or a light-diffracting elementmade of glass or plastic, or a combination of both materials, collimatesor diverges the light passing through, or focuses it onto a desiredfocus position.